Consulting
HALT/HASS implementation, test strategy, failure discovery, screening, and reliability-program review.
Services →Accelerated Reliability Solutions helps electronics and electromechanical teams uncover hidden design and manufacturing weaknesses, reduce warranty returns, and mature products faster using HALT, HASS, and evidence-based reliability methods.
HALT/HASS implementation, test strategy, failure discovery, screening, and reliability-program review.
Services →Mastering HALT and HASS workshops for engineering teams and technical leaders.
Training →Technical papers, podcasts, course materials, case studies, and published resources.
Explore the library →Warranty returns reduced from 5% to 0.5% in a documented HALT/HASS program.
Production test time reduced while increasing screening value.
Years in electronics manufacturing, test, failure investigation, and reliability.
Practical reliability work to perform before prototypes exist, including predecessor lessons, risk review, planning, and failure-mechanism thinking.
A critical examination of the disconnect between traditional calculated failure-rate predictions and verified real-world field failures.
Why system failures are often driven by design, manufacturing, application, or process exceptions rather than nominal intrinsic component wearout.
Kirk Gray is co-author of the Wiley-published guide to practical accelerated reliability development.
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Explore verified episodes featuring Kirk Gray on practical reliability engineering, HALT, suppliers, field failures, AI, and more.
Kirk and Fred discuss AI-generated judgments about reliability experts and the bias that can enter those answers.
Maintaining reliability through supplier, component, and manufacturing changes.
Kirk and Fred discuss common objections to HALT and its value even late in product development.
Discuss a field failure problem, a new product, HALT/HASS implementation, screening strategy, or training need.